Providing Vacuum Table Solutions for Japanese Client
Given the high-quality standards set by this client, their suppliers must meet the strictest criteria. Yimiwell earned their trust due to our outstanding quality control system, exceptional manufacturing expertise, and continuous investment in technological innovation.
We work with a professional Japanese client specializing in UV inkjet printing technology. Given their exceptionally high-quality standards, all suppliers are expected to meet strictest criteria. Yinmiwell has earned their trust through our outstanding quality control systems, exceptionally advanced manufacturing capabilities, and continuous commitment to technological innovation.
Challenges and Needs
The existing vacuum table design presented potential issues with air leakage, as the vacuum hole design and profile structure had risks of blockage. If these issues weren’t addressed, they would directly impact the performance and suction power.
Our Tailored Solution
- Profile mold modification: We increased the profile thickness from 8mm to 15mm, eliminated the groove in the profile, and directly drilled the screw holes in the profile to prevent air leakage caused by welding aluminum blocks.
- Sealant adjustment: We applied sealant generously on the aluminum block to ensure no gaps between the screw holes and the surface, preventing air leaks.
- Air leakage testing: We introduced a new testing method by attaching a negative pressure gauge to the fan intake. If the negative pressure drops more than 1 kPa within 5 seconds, it indicates a leak. This quantitative method ensures 100% detection of air leakage.
Results and Impact
Through close collaboration and in-depth planning, our technical team successfully designed a vacuum table solution that significantly improved the accuracy of the machines in real-world applications. This, in turn, boosted both work-holding efficiency and product quality.
As a trusted partner and supplier, Yimiwell not only provides high-performance vacuum tables but also offers a comprehensive one-stop vacuum work-holding solution that includes technical support, installation, debugging, and after-sales service. Every project is unique, just like our clients. We collaborate closely with each customer to deliver tailored vacuum table solutions that perfectly meet their specific needs and exceed expectations.